Woodbay GreensIRON 3900 Manuel de service

Rev. 3 – 11/26/09 OPERATION, PARTS & SERVICE MANUAL MANUFACTURED BY

9 SECTION 4 (con’t) Comment We trust that these instructions have enabled you to assemble and get to know your greensIRON 3900 turf roller. If

10 SECTION 5 OPERATION BEFORE STARTING YOUR greensIRON 3900 TURF ROLLER  Refer to your Honda motor, Hydro-Gear hydrostatic transmission,

11 SECTION 5 (con’t) OPERATOR FAMILIARITY WITH MACHINE  When initially operating a greensIRON with the Hydro-Gear hydrostatic transmission, it

12 SECTION 5 (con’t) STEERING Pushing the left handle bar away from the operator will pivot the front of the steering rollers out. Thi

13 SECTION 5 (con’t) IRONING TECHNIQUES AND PRACTICES DO NOT REFUEL greensIRON WHILE ON THE GREEN.  DO NOT DRIVE TRAILER ON GREENS OR TEES.  E

14 SECTION 6 SERVICING AND MAINTENANCE PRIOR TO UNDERTAKING MAINTENANCE WORK ON YOUR greensIRON 3900, SHUT OFF MOTOR. CAUTION: GASOLINE AND

15 SECTION 6 (con’t) CARE OF THE DRIVE CHAIN  The drive chain should be re-tensioned and lubricated regularly. Lubricate chain before or after

16 SECTION 6 (con’t) SEAT  Use soap and water to keep the seat clean as needed and apply a vinyl protector only, prior to seasonal storage. PA

17 SECTION 6 (con’t) ENGINE MAINTENANCE Oil  Check oil level prior to each use.  Change oil after first 20 hours use and then every 100 hours

18 SECTION 7 TROUBLE SHOOTING TROUBLE SHOOTING SYMPTOM PROBABLE CAUSE SOLUTION Honda motor runs rough. Choke on. Dirty air filter. Intermittent

1 PRESIDENT’S MESSAGE On behalf of Wood Bay Turf Technologies and your local distributor, we thank you for purchasing the high performance

19 SECTION 7 (con’t) TROUBLE SHOOTING SYMPTOM PROBABLE CAUSE SOLUTION With pedal depressed and throttle open, roller needs to be pushed to start

20 SECTION 7 (con’t) greensIRON Pump Reservoir and Filter greensIRON Real View: Drive Sprocket, Chain and Pump Reservoir

21 SECTION 8 PARTS LIST AND ILLUSTRATIONS Clutch Components - Section K Item Description Quantity Part # 1. Pedal Pads 2 39 K02 100 2. Clutc

22 SECTION 8 (con't)

23 Section 8 (con’t) Body Components - Section O Item Description Quantity Part # 1. Deck 1 39 O01 109 2. Seri

24 SECTION 8 (con’t) SECTION O

25 SECTION 8 (con’t) Steering Column Components - Section PItem Description Quantity Part #1. Handle Bar 1 39 P01 1182. Steering Hand Grips 2

26 SECTION 8 (con’t)

27 SECTION 8 (con’t) Steering Roller Components - Section QItem Description Quantity Part #1. Steering Roller Frame 1 39 Q01 1282. Steering Roll

28 SECTION 8 (con’t) SECTION Q

2 INTRODUCTION The purpose of this manual is to provide you with reference information and assistance in setting up, maintaining

29 SECTION 8 (con’t) Engine Components - Section R Item Description Quantity Part # 1. Honda 5.5 hp with Oil Alert 1 3

30 SECTION 8 (con’t) SECTION R

31 SECTION 8 (con’t) Transmission Components - Section SItem Description Quantity Part #1. Chain Coupler Hub (#40 16 3/4" - Engine Side) 1 39

32 SECTION 8 (con’t) 40. Carriage Bolt (3/8" x 1 1/4" NC) 4 39 Z02 19941. Bolt (5/16" x 1" NC) 5 39 Z02 20142. Flat Washer (5/

33 SECTION 8 (con’t) SECTION S

34 SECTION 8 (con’t) Main Drive Components - Section WItem Description Quantity Part #1. Transmission Sprocket (#50 23T - 1.0" Bore) 1 39 W0

35 SECTION 8 (con’t) Drive Roller Components - Section X Item Description Quantity Part # 1. Drive Roller* 1 39 X01 178 2. Sprocket (#5

36 SECTION 8 (con’t) Trailer Components - Section TTItem Description Quantity Part #1. Trailer Complete 1 39 TT01 2182. Trailer Body 1 39 TT01 21

37 SECTION 8 (con’t)

38 SECTION 8 (con’t) Item Description Quantity Part Number Turf Broom Components—Section T Turf Broom Package – Complete 1 30 T

3 TABLE OF CONTENTS PRESIDENT’S MESSAGE ...

39 SECTION 8 (con’t) Light Kit Components - Section LK Item Description Quantity Part # 1. 25 Watt Lights 2 39 LK02 246 2. Fly Wheel 1

40 SECTION 9 WARRANTY greensIRON 3900 WARRANTY is provided as part of Wood Bay’s support program for customers who operate and maintain

41 SECTION 9 (con’t) A. GENERAL PROVISIONS For the first twelve (12) months after the date of purchase, the manufacturer will repair or re

42 SECTION 9 (con’t) G. LIMITATION OF PURCHASER’S REMEDIES Where permitted by law, the purchaser’s only remedies in connection with the breach o

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44 SECTION 9 (con’t) DISTRIBUTOR COPY - TO BE COMPLETED AND REMOVED AT POINT OF SALE WARRANTY REGISTRATION DETAILS (Please print clearly) Pu

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PRODUCTS MANUFACTURED BY: Turf Technologies FOR LOCAL SALES & SERVICE INFORMATION CALL: 202 - 8704 51 Ave. Edmonton, Albe

4 SECTION 1 WARNINGS-SAFETY CONSIDERATIONS PLEASE OBSERVE ALL WARNING STICKERS LOCATED ON THE EQUIPMENT. WARNING INDICATES A STRONG POSSIBILI

5 SECTION 2 MAJOR COMPONENT DESCRIPTIONS FRONT VIEW 1 Soft Hand Grips (each side) 2 Handle Bar Adjustment Lever (Not Shown) 3 Honda GX160 K1Q

6 SECTION 3 FEATURES UNMATMATCHED QUALITY AND COMMITMENT: PERFORMANCE EVERY DAY  Precision engineered components in each greensIRON produce a

7 SECTION 4 ASSEMBLY AND SET UP ASSEMBLY INSTRUCTIONS 1. Remove all packaging and crating materials except the bottom pallet. 2. Remove and u

8 SECTION 4 (con’t) 11. Loosen the handle bar clamp; turn the handle bars up so the hand grips are in a vertical position. Tighten adjustment le